Bio Ionic Curling Iron Recall Lawsuit Investigation

J & D Brush Co. recalled the Bio Ionic One-Inch-Long Barrel Curling Iron. Its barrel was found to snap and detach, posing a burn hazard. The CPSC announced the voluntary recall on October 23, 2025. About 357,000 units are affected in the United States. The recalled iron is model LXT-CL-1.0, with a date code between 0722 and 1223 on the plug. Anyone who owns one should stop using it and unplug it right away. Neither notice marks the recall as closed or terminated. Consumers who notice a barrel detaching should stop use right away and register with Bio Ionic for a free replacement curling iron.

Latest Bio Ionic Curling Iron Recall Updates

November 14, 2025: Class Action Filed Against Bio Ionic

A proposed class action, Beltran v. Beauty by Imagination, LLC d/b/a Bio Ionic, was filed November 14, 2025 in the Eastern District of New York, docket No. 2:25-cv-06350, before Judge Gary R. Brown [1]. The lawsuit centers on the same barrel-detachment defect behind the recall. The case is at an early stage, with a summons issued and no verdict or settlement reached.

October 23, 2025: CPSC Announces Recall, Canada Included

CPSC announced a recall of the Bio Ionic One-Inch-Long Barrel Curling Iron on October 23, 2025, covering about 357,000 U.S. units and 3,000 more sold in Canada [2]. The failure happens at the barrel’s attachment to the handle. See Reported Incidents, Injuries, or Illnesses below for the count of reports and injuries. Bio Ionic is offering a free replacement iron to affected owners.

Which Bio Ionic Curling Irons Are Affected?

The recall covers a single Bio Ionic curling iron model, identified below by its name, model number, date code, and where it was sold:

• Bio Ionic One-Inch-Long Barrel Curling Iron with a black handle and barrel and a blue BIOIONIC logo on the handle.
• Model number LXT-CL-1.0, printed on the rating label located on the handle of the iron.
• Date code between 0722 and 1223, in MMYY format, engraved on the prongs of the plug.
• Sold from August 2022 through July 2024 for about $165 at Amazon, Bioionic.com, and salons nationwide.

The model number and date code together confirm whether a specific curling iron is part of this recall. Consumers unsure about either detail can confirm their iron’s status directly with Bio Ionic.

Why Were the Bio Ionic Curling Irons Recalled?

Bio Ionic curling irons were recalled because the barrel can snap and detach during use, posing a burn hazard to whoever is holding it. J & D Brush Co., LLC, of Commack, New York, imports the curling iron and sells it under the Bio Ionic brand. CPSC names the company as the importer in the recall notice. The curling iron itself was manufactured in China. CPSC categorizes the action as a voluntary Fast Track Recall. J & D Brush Co. received reports of the barrel detaching before the October 2025 recall. Reported Incidents, Injuries, or Illnesses below states the full count and the injuries reported.

Reported Incidents, Injuries, or Illnesses

J & D Brush Co. has logged 258 reports of the barrel detaching during use in the United States. The reports include six minor burn injuries, as of the October 23, 2025 recall notice. In Canada, the company had received no reports of the barrel detaching as of October 10, 2025. These figures come directly from the recall notices and describe reports the company received. A report does not confirm that the product caused every incident described. People who were hurt can also report the injury directly to the CPSC, separate from the free replacement described in What Should Consumers Do? below.

What Should Consumers Do?

Owners of a recalled Bio Ionic curling iron should take the following steps:

1. Stop using the curling iron immediately, unplug it, and set it aside where it cannot be used again by mistake.
2. Check the model number and date code against the recall details to confirm your iron is included.
3. Contact Bio Ionic toll-free at 877-853-9627 (10 a.m. to 4 p.m. ET, Monday through Friday) or by email at longbarrelsupport@bbicompany.com. You can also register at www.bioionic.com for a free replacement iron.
4. Cut off the plug once you receive Bio Ionic’s instructions, and return it using the prepaid shipping label the company sends you.
5. If you were burned, cool the area under cool (not cold) running water for about 10 minutes.
6. Seek emergency or medical care for a burn larger than about 3 inches across, one that looks deep or charred, or one on the hands, feet, face, groin, buttocks, or a major joint, per Mayo Clinic guidance [3].
7. Report the incident to the CPSC at SaferProducts.gov or by calling the CPSC Hotline at 800-638-2772. This matters especially if you were injured.

Legal Options

The Beltran class action, against Beauty by Imagination, LLC d/b/a Bio Ionic, centers on the curling iron’s barrel-detachment defect. Filed in the Eastern District of New York, the case has reached no verdict or settlement. This recall does not automatically establish liability or eligibility for compensation. People injured by the barrel-detachment defect described above may want to keep the curling iron, receipts, and photos. Speaking with a lawyer can help clarify the options. Potential compensation could include costs for medical care, pain and suffering, or missed income, though no amount or result is promised.

Filing Deadlines

A burn claim tied to this curling iron follows the deadline set by state law, which depends on where you live and when the injury happened. In some states, the countdown begins the day you were burned. In others, it may not start until a doctor diagnosed the injury. Missing that window can end a claim with strong facts behind it. Anyone considering a claim over a Bio Ionic curling iron burn should talk with a lawyer soon.

Frequently Asked Questions

Can I File a Lawsuit If I Was Burned by a Bio Ionic Curling Iron?

Whether you can file a lawsuit after being burned by a Bio Ionic curling iron depends on your facts. The class action, before Magistrate Judge Steven I. Locke on pretrial matters, covers the barrel-detachment defect. A lawyer can check if you also have a claim of your own.

Can I Still Get a Free Replacement If My Curling Iron Is Damaged?

Yes, you can still get a free replacement if your curling iron is damaged or no longer works. The recall remedy covers any iron matching the recalled model and date code, regardless of its condition. Contact the company the same way you would for a working iron.

Do I Have to Return My Curling Iron Before I Can File a Legal Claim?

You do not have to return your curling iron before filing a legal claim. The recall’s return process for a free replacement is separate from any lawsuit. Keeping the iron itself, along with your receipt, can actually help support a legal claim if you pursue one.

Can I Resell or Give Away a Recalled Bio Ionic Curling Iron?

You cannot resell, redistribute, or give away a recalled Bio Ionic curling iron in Canada. Canadian consumer product safety law bars putting a recalled product back into commerce, so returning it for the free replacement is the only option.

Does the Bio Ionic Curling Iron Recall Cover Irons Used in Salons?

Yes, this curling iron recall covers irons used in salons the same as those bought for home use. Coverage depends on the same identifying details listed above, whether the iron was used commercially or at home, so a salon iron qualifies too.

How Big Is the Recalled Bio Ionic Curling Iron?

The recalled Bio Ionic curling iron measures about 15.8 inches long, 2.87 inches high, and 1.65 inches wide, and weighs about 15 ounces, according to the CPSC recall notice, which can help confirm you have the right model.

References

1. https://www.courtlistener.com/?q=Beltran+Beauty+by+Imagination&type=r
2. https://www.cpsc.gov/Recalls/2026/J-D-Brush-Recalls-Bio-Ionic-Hair-Curling-Irons-Due-to-Burn-Hazard
3. https://www.mayoclinic.org/first-aid/first-aid-burns/basics/art-20056649