Air Fryer Recall Lawsuit | 2025 Latest Updates

What’s the Problem?

Air fryers have become a popular appliance, but multiple models across several brands have been recalled due to serious safety defects.

These defects include overheating, internal wiring failures, melting parts, glass breakage, and structural failures that pose fire, burn, and laceration risks.

Plaintiffs in emerging lawsuits allege that manufacturers failed to adequately design, test, warn, or recall dangerous units in time, subjecting consumers to serious harm and property losses.

Although many lawsuits are still in early stages, class action filings and mass tort threats show increasing legal risk for air fryer makers that ignored safety hazards or downplayed defects.

Latest Air Fryer Updates

• December 14, 2023 – Empower Brands recalls ~319,000 PowerXL dual-basket air fryers (models DUAF-10, DUAF-005) after plastic connectors used to link the baskets can break and expose users to burns [1]
• March 2024 – Best Buy issues a recall of over 287,000 Insignia-branded air fryers and air fryer ovens purchased between November 2021 and November 2023 due to overheating that may cause parts to melt or glass to shatter [2]
• April 2024 – Insignia recall expanded to lock in unit protections after 24 reports of melting or glass breakage and six fires, although no injuries confirmed [3]
• February 2023 – Cosori recalls over 2 million units across U.S., Canada, and Mexico because of overheating wire connections that pose fire and burn hazards; 205 incidents logged, including 10 minor burns and property damage [4]

Air Fryer Recall Statistics

• PowerXL dual-basket units recalled – ~319,000 units [1]
• Insignia air fryers recalled – over 287,000 units [2]
• Cosori air fryers recalled – over 2 million units [4]
• Incident reports – PowerXL: 41 reports (3 burn injuries); Insignia: 24 incidents (6 fires); Cosori: 205 incidents including 10 burns [5]

Regulatory & Legal Background

The U.S. Consumer Product Safety Commission (CPSC) is responsible for issuing recalls and safety alerts for dangerous consumer goods, including kitchen appliances like air fryers.

Under product liability law, manufacturers may be held strictly liable for defects in design, manufacturing, or failure to warn. Class actions, mass torts, or individual claims may proceed against manufacturers, importers, distributors, and retailers that failed to act after learning of safety risks.

Possible Injuries & Side Effects

Defective air fryers present risks of serious harm, including:

• Burns – contact with hot surfaces, spilled hot oil or food after internal failure
• Fire damage – appliance catching fire, damaging countertops or surroundings
• Glass or component shattering – parts may break or melt, injuring consumers or damaging property
• Emotional distress – trauma or fear following dangerous malfunction or near-miss incidents

Do You Qualify for an Air Fryer Recall Lawsuit?

• You purchased a recalled model (e.g., PowerXL DUAF-10, DUAF-005; Insignia affected models; Cosori recalled units)
• The unit malfunctioned (burned, shattered, overheated, exploded) or caused injury or property damage
• You have proof of purchase, serial/model number, packaging or photos
• Your claim is filed within your state’s statute of limitations

Evidence Required

• Photographs of the air fryer, labels, model and serial number
• Receipts, order confirmations, or proof of purchase
• Incident reports, repair records, or documentation of damage or injury
• Medical records if injuries occurred

Damages You Can Recover

• Medical treatment costs (burns, injuries)
• Repair or replacement costs for damaged property or appliance
• Pain and suffering, emotional distress
• Lost wages or loss of use
• Punitive damages where manufacturer misconduct is shown

Recall Information Summary

• Recall date: December 14, 2023 – PowerXL dual-basket models [1]
• Recall date: March 2024 – Insignia models (Best Buy recall) [2]
• Recall date: February 2023 – Cosori models [4]
• Defective component in PowerXL – plastic U-channel connector [1]
• Number of units affected – hundreds of thousands to millions across brands

Statute of Limitations

Time limits vary by state, often ranging from one to four years from injury or property damage. Because appliances like air fryers are common household goods, acting quickly helps preserve evidence and strengthen claims.

Related Articles:

• Tabletop Fire Pit Recall Lawsuit
• Air Blower Recall Lawsuit
• Amazon Battery Recall Lawsuit

Frequently Asked Questions

• How do I know if my air fryer was recalled? – Check your model and serial number against recall lists (PowerXL, Insignia, Cosori, etc.).
• Do I need proof of purchase? – It helps, but photos and packaging may also support a claim.
• What should I do if my unit failed but caused no burn? – Document the defect, stop use, retain the unit, and consider a claim for property damage or distress.
• Does accepting a recall refund waive my right to sue? – Not necessarily; it often depends on settlement terms and state law.

References

1. https://www.cpsc.gov/Recalls/2024/Empower-Brands-Recalls-Power-XL-Dual-Basket-Air-Fryers-Due-to-Burn-Hazard
2. https://apnews.com/article/256b5536484c8bab25813869d900264b
3. https://kbaattorneys.com/recall-of-3-million-air-fryers-from-insignia-cosori-and-magic-chef-risk-of-burn-injuries/
4. https://www.consumernotice.org/legal/air-fryer-lawsuits/
5. https://articles.yourlawyer.com/powerxl-air-fryer-burn-injury-lawsuit-lawyers/