Volvo Recall Lawsuit | Latest Updates

Update:Volvo Plug-In Hybrid Class Action Lawsuit Alleges Battery Fire Hazard

A new class action lawsuit claims that 2020–2022 Volvo plug-in hybrid models may be vulnerable to battery defects that increase the risk of fires.

According to the recently filed complaint, several popular Volvo plug-in hybrids could suffer from short circuits within their high-voltage battery modules, especially when the batteries are fully charged and the vehicles are parked.

Details of the Alleged Volvo Battery Defect

The lawsuit points out that in March 2025, Volvo announced a recall affecting nearly 73,000 plug-in hybrid vehicles globally, including about 7,483 cars in the United States.
The recall was issued after concerns surfaced about thermal runaway events, a condition where a battery cell overheats, which could potentially lead to fires.

The plaintiffs argue the defect is primarily due to flawed engineering and manufacturing, emphasizing that Volvo’s decision to place the battery packs in the transmission tunnel—rather than under the trunk floor—has contributed to the risk of short-circuiting.

Vehicle Models Affected

The class action identifies the following plug-in hybrid models as impacted:

• 2020–2021 Volvo S90

• 2020–2022 Volvo S60

• 2020–2022 Volvo V60

• 2020–2022 Volvo XC60

• 2020–2022 Volvo XC90

• 2022 Volvo V90

Owners and lessees of these models across the U.S. could be included in the proposed class.

The Recall and Its Impact on Consumers

As part of the official recall, Volvo announced:

• Inspections of battery modules to detect any cell irregularities

• Software updates designed to enhance the monitoring of battery performance

• Battery module replacements if defects are found

However, the lawsuit claims these measures impose an unfair burden on vehicle owners. The plaintiffs allege that affected drivers will have to endure time-consuming repairs, potential towing costs, and will face depreciated vehicle values as a result of the recall.

In the words of the complaint:

“The recall translates into tens of thousands of hours and dollars unfairly taken from Plaintiffs and Class Members, leaving them with devalued vehicles and considerable inconvenience.”

Legal Allegations Against Volvo

The lawsuit accuses Volvo of:

• Negligent design and manufacturing of the battery modules

• Failing to disclose the potential battery risks to consumers

• Breach of warranties by selling plug-in hybrids that allegedly contain hidden defects

• Diminished resale value for vehicles that may now carry a stigma related to safety concerns

According to the plaintiffs, Volvo should have engineered the vehicles differently or issued warnings sooner to prevent these issues.

Broader Implications for Hybrid and EV Manufacturers

Battery safety concerns are an increasingly hot topic in the electric and hybrid vehicle industry. The Volvo lawsuit is just one in a growing wave of litigation targeting battery-related fire risks.

As plug-in hybrids and full EVs continue to rise in popularity, automakers are under greater pressure to ensure that battery systems are not only efficient but also safe and durable over the long term.

Volvo Recall Lawsuit Overview

Volvo Cars USA, LLC has recalled numerous vehicles due to potential defects in the brake system which could cause a total loss of braking power. The recall affects many of Volvo’s best-selling models from 2019-2023. The primary allegations concern defective Antilock Brake System (ABS), Electronic Stability Control (ESC), and Automatic Emergency Brake (AEB) systems that may fail to engage properly, increasing the risk of crashes and severe injuries.

Latest Volvo Recall Lawsuit Updates

January 24, 2023 – Volvo announced a recall of approximately 106,900 cars worldwide over a suspected fault related to the brakes. Affected vehicles include the model year 2023 C40, XC40, S60, V60, XC60, V90, and XC90 [1].

March 15, 2023 – Owner notification letters were expected to be mailed regarding the BCM2 software update that would be provided free of charge.

May 1, 2020 – Volvo began notifying owners of 2019-2020 models about the AEB system defect, offering free updates to the Active Safety Domain Master (ASDM) software.

September 28, 2020 – Recall began for 2021 Volvo VNL, VHD, and VNR vehicles sold with improperly installed kingpin nuts.

May 29, 2020 – Recall initiated for 2020-2021 Volvo VNL and VNR trucks due to steering gear fasteners that may not have been properly tightened.

Volvo Injuries & Side Effects

Defective Volvo vehicles have been linked to several serious safety concerns:

• Brake System Failure: Total loss of braking power increasing crash risk
• AEB System Malfunction: Failure to detect obstacles and engage emergency braking
• Steering Control Issues: Loose steering gear fasteners potentially resulting in loss of vehicle control
• Axle Separation: Knuckle separation from axle due to improperly installed kingpin nuts

Do You Qualify for a Volvo Recall Lawsuit?

You may qualify for a Volvo Recall lawsuit if:

• You owned or operated a recalled Volvo vehicle
• You experienced issues with the defective systems (braking, steering, etc.)
• The defect led to an accident, injury, or property damage
• You can provide documentation of your injuries and their connection to the vehicle defect

Evidence Required for a Volvo Recall Lawsuit

• Medical documentation of injuries sustained
• Proof of vehicle ownership/operation
• Vehicle maintenance records
• Documentation of repairs related to the recalled components

Damages You Can Recover

• Medical expenses
• Lost wages
• Pain and suffering
• Property damage

Volvo Recall Information

Brake System Recall (2023):

• Models affected: 2023 C40, XC40, S60, V60, XC60, V90, and XC90
• Issue: Diagnostic error in Brake Control Module 2 (BCM2)
• Potential effects: Loss of ABS, ESC, and traction control

AEB System Recall (2019-2020):

• Models affected: S60, V60, V60 Cross Country, S90, V90, V90 Cross Country, XC40, XC60, XC90
• Issue: Software/hardware incompatibility
• Potential effects: Failure of Automatic Emergency Brake system to detect obstacles

Kingpin Recall (2021):

• Models affected: Volvo VNL, VHD, and VNR trucks
• Issue: Improperly installed/tightened kingpin nut
• Potential effects: Knuckle separation from axle

Steering Recall (2020-2021):

• Models affected: Volvo VNL and VNR trucks
• Issue: Improperly tightened steering gear fasteners
• Potential effects: Loss of vehicle control

FAQs

1. What steps should I take if I experience issues with my Volvo vehicle? If you experience issues with your Volvo vehicle, seek immediate repairs, document the problem, keep all repair receipts, and consult a lawyer to discuss potential legal action if the defect leads to significant damages or safety risks.
2. How does the recall process work for defective Volvo vehicles? The recall process involves the company issuing a recall notice, notifying consumers, providing instructions for vehicle repairs or replacements, and cooperating with regulatory agencies to address the defect and prevent further incidents.
3. Can I join a class action lawsuit if I was affected by a defective Volvo vehicle? Yes, individuals affected by defective Volvo vehicles may join a class action lawsuit if one is available. Class action lawsuits allow multiple plaintiffs to combine their cases, providing a stronger collective legal action against the manufacturer.
4. How long do I have to file a Volvo recall lawsuit? The time limit to file a Volvo recall lawsuit, known as the statute of limitations, varies by state. It’s crucial to consult with a lawyer promptly to ensure your claim is filed within the legal timeframe to preserve your rights.

Related Articles:

• VW Atlas Torts
• Volvo V60 Lawsuit
• Volvo S60 Cases

See all related product liability lawsuits our attorneys covered so far.

Take Action Now: Time-Sensitive Legal Claims

Time is limited to pursue legal action regarding Volvo recall-related injuries. The statute of limitations varies by state, which means you have a limited window to file your claim after discovering the defect or experiencing an injury.

The Product Liability Litigation Group at Schmidt & Clark, LLP offers:

• Free, confidential consultations
• No upfront costs or fees
• Payment only if we win your case

If you or a loved one has been injured by a recalled Volvo, you should contact our law firm immediately. You may be entitled to a settlement by filing a suit and we can help.

Start Your Free Case Review Now

Reference:

1. https://www.reuters.com/business/autos-transportation/volvo-cars-recalls-around-106900-cars-worldwide-2023-01-24/